1. Components of Floor Decking Roll Forming Machine
The roll forming machine includes 8tons manual uncoiler unit, sheet
guiding equipment, roll forming system,
cutting equipment, hydraulic station, electric controlling
system(PLC) and run out supporting table.
2. Technical Parameters
|Material specification||galvalume, galvanized steel.|
|Thickness||0.8mm to 1.5mm.|
|Main motor power||18.5 kw.|
|Hydraulic station power||3 kw.|
|Yield stress||235Mpa(33KSI) ~ 345Mpa (50KSI).|
|Roll forming Speed||12 m/minute.|
|Cutting Tolerance||+/-2.5mm(length≤5000mm); +/-3.0mm(5000mm<length≤10000mm).|
|Manual Uncoiler||Max. Capacity: 5000kgs.|
|Coil inner diameter||508mm.|
|Voltage||As per customer’s request.|
|Numbers of stands||33 stands/stations/pairs.|
|Type of cutting||Roll-formed and length-set profile cutting.|
3. Material of Main Equipment
|Roller Material||High grade No.45 forged steel, coated with hard chrome.|
|Active Shaft Material|
High grade No.45 carbon wrought steel,
which can improve the integrated mechanic feature of the shaft.
PLC control panel, transducer imported from Mitsubishi of Japan.
Other elements are from famous suppliers of China.
|Cutter blades||Cr12 mould steel with quenched treatment.|
4. Process sketch
Uncoiling the sheet --- Infeed guiding --- Embossing -- Roll
forming --- Measure length --- Cutting the panel
--- Panels to the supporter (option: automatic stacker).